Conventional milling

Conventional milling is a machining method that involves removing material from a workpiece using a rotating cutting tool called a milling cutter. Unlike CNC milling, where the tool movements are computer-controlled, in conventional milling the process is fully controlled manually by the machine operator.

Milling capacity
X	1400mm
Y	340mm
Z	300mm

How does conventional milling work?

Milling is performed on conventional milling machines, which are manually operated by the operator. The cutting tool (mill) performs a rotary movement, while the workpiece can be moved in various directions relative to the milling cutter. The operator manually sets the machining parameters, such as rotational speed, feed, and depth of cut.

Key elements of the process

Milling cutter: A cutting tool that rotates around its axis and removes material from the workpiece. There are many types of milling cutters, depending on the shape and application (cylindrical, face, square, etc.).
Table feed: The operator moves the worktable, on which the workpiece is mounted, along the X, Y, Z axes, depending on the required shape.
Rotational speed: Depends on the type of material, tool, and machining requirements. The operator manually sets the spindle speed.

Advantages of conventional milling

Low machine cost: Conventional milling machines are much cheaper than CNC milling machines, making them more accessible to smaller companies and workshops.
Simple operation: Conventional milling machines are relatively easy to learn, and many operators prefer direct control over the machining process.
Ideal for small batches: Conventional milling is effective in single-item and small-lot production, where programming CNC machines would be time-consuming and unprofitable.
Flexibility in parameter adjustment: The operator can change machining parameters such as feed rate or depth of cut at any time, allowing for easy corrections.
No complicated software: There is no need to program the machine, which means you can start machining quickly, especially with simple parts.

Applications

Conventional milling is used in many industries, especially where there is no need for mass production or high precision:

Mechanical workshops: Machining of metal parts, machine parts and tools of simple shapes.
Automotive industry: Production and repair of car parts such as housings, shafts and gears.
Small craft workshops: Unit and prototype production where there is no need for production automation.
Tool industry: Production of dies, moulds and other cutting tools.

Summary

Conventional milling is a traditional machining method that is still widely used in many workshops and manufacturing plants. Although it is inferior to CNC milling machines in terms of precision and efficiency, it still offers benefits such as low machine costs and flexibility in single-part and small-lot production. For companies that do not require automation or mass production, conventional milling remains a cost-effective and versatile solution.